Indian Institute of Metals
Delhi Chapter
 
Visit Note

Visit to HML Lalru, Mohali (07April 2012)
– A Brief Review

The Indian Institute of Metals – Delhi Chapter regularly organizes visits to eminent industries in and around NCR, for benefit of its members. In this series, a team of IIM DC members visited Hansa Metallics Ltd., Lalru, Mohali on 07April 2012, on initiative of IIM-DC members. The visiting members went around modern facilities of HML and had extensive deliberations with the senior officials. Mr.S.L.Saini, General Manager of the Plant, personally took around Team members and explained working of different Units.
Hansa Metallics Ltd., Lalru is a Family owned, modern Tube making facility. The Company was incorporated in 1997 and the plant was set up at the present location, with Headquarters in Industrial Area I, Chandigarh. The plant has inhouse facilities for Cold Rolled steel strips & foils and High frequency ERW Precision Tubes. Mr. Surinder Garg CMD, is the head of Organization .
PLANT FACILITIES
Hot Rolled (HR Coils) are received, by road from Integrated Steel Plants (Bokaro Steel Plant). Coils are sent thro’ Pickling & Rinsing Line and Cold Rolling for cleaner finish and achieving precise
thickness for further processing. Cold Rolled strips are then sent thro’ annealing under inert atmosphere. The Bright Annealing Furnace has been supplied by Technotherma India Pvt. Ltd. Annealing temperatures vary between 640 - 710 o C depending upon the carbon content of the coil. Annealed strips are then sent to slitting unit to achieve exact width for final processing. Slits are then finally processed in the Tube making Unit by forming, induction welding and sizing stages. Tubes are then cut by a cold shear and are bundled for dispatch to consuming industries.
A broad process flow is given below:
Cold Rolling & ERW Tube Manufacturing Process
Facilities
  • Continuous pickling line for HR Coils
  • 6 high Cold Rolling Mill 1000 mm width with Automatic Gauge Control Device
  • Separate slitting line of HR/CR Coils
  • Bright Annealing Furnaces
  • 5-Tubes Mills to produce from 12 mm to 110.5 mm diameter facility, equipped with Cold Saw
  • D.M. water plant for quality product
  • Physical laboratory for Mechanical Properties and dimensional measurements
Products
  • Electrical Resistant Welded Plain Carbon steel tubes – OD 12.7 to 114.5mm, thickness 0.71 to 4.5 mm, up to 8 meter long - Cycle, automotive, furniture and general engineering applications
  • Electrical Resistant Welded Square Hollow Sections – Size 19 to 50mm, thickness 0.71 to 4.5 mm, up to 8 meter long - Automotive, furniture and general engineering applications
  • Electrical Resistant Welded Rectangular Hollow Sections – Size 40x20 to 80x40mm, thickness 0.71 to 4.5 mm, up to 8 meter long - Automotive, furniture and general engineering applications
  • Electrical Resistant Welded Oval & Elliptical Hollow Sections – Size 20x60 to 57x27mm (oval) and 29x61 to 32x52 mm (elliptical), thickness 0.71 to 4.5 mm, up to 8 meter long - Cycle, automotive, furniture and general engineering applications
INTERACTIONS WITH SENIOR OFFICIALS
Activities of IIM Delhi Chapter were discussed. Copies of IIM-DC Monthly Newsletter, IIM-DC Brochure and MMMM2012 Conference Brochure were handed over. Senior officials of HML were invited to participate in MMMM2012 Conference and Exhibition.
The visit to Hansa Metallics Ltd. Lalru ended with thanks to their senior officials for facilitating this visit.